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Vision Automotive

End-of-Line Inspection for an Automotive Tier-1 Supplier

CT Garud weld and assembly inspection took defect detection from 72% (manual) to 100%, with zero customer returns in 8 months and same-day retraining by the client team.

72% → 100%
defect detection
0
returns in 8 months
1 afternoon
retrain new model

/ The Challenge

Manual inspection caught only about 72% of weld defects, and customer returns from escaped defects were a recurring cost and quality risk.

/ The Solution

CT Garud was deployed for AI weld and assembly inspection on the end-of-line station, with OK/NG signalling to the existing PLC and retraining owned by the customer team.

/ The Results

  • Weld defect detection improved from 72% to 100%
  • Zero customer returns in the first 8 months
  • New-model retraining completed by the client team in one afternoon

Products Used

Core Vision Engine
CT Garud
AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.
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PLC Integration
Process Check
Vision-guided process-sequence interlock & manufacturing step verification with PLC/Modbus output.
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/ Get Started

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