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IoT & Smart Factory
Production-Line Tracking EHS / Safety Tracker OEE & Condition Monitoring Digital Dashboards (DMS) NCMS CPAS All IoT →
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/ Our Work

52+ Applications.
All in Real Production.

No lab demos. Every application below is deployed on a real manufacturing line — catching defects, reading codes, counting parts, and connecting machines. Filter by your industry or the technology you need.

/ Featured Deployments

IoT Production-Line Tracking at Gorkha Brewery
IoT Food & Beverage
IoT Production-Line Tracking at Gorkha Brewery
Replaced manual production logging with real-time IoT line tracking — live counts, line status, and throughput across the facility on one connected dashboard.
Real-time production visibility Full story →
Digital EHS Tracker — Worker Safety at Gorkha Brewery
IoT Food & Beverage
Digital EHS Tracker — Worker Safety at Gorkha Brewery
AI-vision + IoT EHS system monitoring PPE compliance and unsafe events in real time, digitizing safety records and enabling proactive intervention.
Digital EHS records replace paper Full story →
End-of-Line Inspection for an Automotive Tier-1 Supplier
Vision Automotive
End-of-Line Inspection for an Automotive Tier-1 Supplier
CT Garud weld and assembly inspection took defect detection from 72% (manual) to 100%, with zero customer returns in 8 months and same-day retraining by the client team.
100% weld defect detection Full story →
All in-depth case studies →

/ The Full Catalogue

Every Application We've Built

Industry

Outer Cap Detection on Medicine Bottles
Vision Pharmaceuticals
Outer Cap Detection on Medicine Bottles
Verifies the outer plastic cap on every medicine bottle — presence, position, and alignment — with an automatic Good / Not-Good result in real time.
100% bottles verified Case study →
Pharmaceutical Bottle OCR / OCV
Vision Pharmaceuticals
Pharmaceutical Bottle OCR / OCV
Reads and verifies batch numbers, expiry dates, and label text on medicine bottles against master data — catching print errors before they leave the line.
0 unverified bottles Case study →
Cap & Closure Inspection
Vision Pharmaceuticals
Cap & Closure Inspection
High-speed verification of cap presence, tilt, and correct fitting on bottles — defective closures rejected automatically without stopping the line.
100% closures inspected Case study →
Seal Integrity Inspection
Vision Pharmaceuticals
Seal Integrity Inspection
Detects incomplete seals, gaps, wrinkles, and damaged packaging areas so products stay protected through transport and storage.
100% seals checked Case study →
Needle Tip Inspection
Vision Pharmaceuticals
Needle Tip Inspection
High-resolution inspection of medical needle tips for bends, burrs, and damage — verifying sharpness and dimensional accuracy on every unit.
µm-level tip inspection Case study →
Tube Debris Inspection
Vision Pharmaceuticals
Tube Debris Inspection
Detects debris, contamination, and foreign particles inside oral tubes before filling — a trainable model that recognises the full variety of contaminants.
Pre-fill contamination catch Case study →
Bottle Counting in Crates
Vision FMCG
Bottle Counting in Crates
Counts bottle caps inside crates and boxes automatically, ensuring the correct bottle count before packaging or distribution — short crates rejected instantly.
100% crates verified Case study →
Biscuit Counting & Stack Length Measurement
Vision Food & Beverage
Biscuit Counting & Stack Length Measurement
Counts biscuits and measures stack length automatically — wrong-count or wrong-length stacks rejected during production.
2-in-1 count + measure Case study →
Candy Wrapper Inspection
Vision Food & Beverage
Candy Wrapper Inspection
Detects naked candies, exposed inner wrapping, and open or badly-sealed wrappers on high-speed lines — defective candies rejected automatically.
Real-time per-candy check Case study →
Noodle Sachet Presence Inspection
Vision Food & Beverage
Noodle Sachet Presence Inspection
Verifies seasoning and chili sachets are present inside every noodle packet before sealing — missing-sachet packets rejected automatically.
Pre-seal verification Case study →
Baking Color Inspection
Vision Food & Beverage
Baking Color Inspection
Grades the baking color of cakes and biscuits against predefined standards, catching under- and over-baked items in real time.
Live bake grading Case study →
Uniform Cashew Spreading Inspection
Vision Food & Beverage
Uniform Cashew Spreading Inspection
Evaluates the quantity and distribution of cashew toppings on biscuits — enforcing uniform appearance and ingredient consistency.
Per-piece coverage metric Case study →
Cream Detection on Biscuits
Vision Food & Beverage
Cream Detection on Biscuits
Measures the amount and uniformity of cream on biscuits and crackers — insufficient-cream products rejected automatically.
Pixel-level cream measure Case study →
Bundle / Overwrap Count Verification
Vision FMCG
Bundle / Overwrap Count Verification
Counts bottles or products inside each overwrapped bundle — short packs rejected immediately before dispatch.
0 short bundles out Case study →
Extreme Counting — Dense Small Objects
Vision FMCG
Extreme Counting — Dense Small Objects
Counts thousands of small, densely-packed objects in a single image — for packaging and inventory verification where manual counting is impossible.
1000s per image Case study →
Soap Scratch & Dent Inspection
Vision FMCG
Soap Scratch & Dent Inspection
Detects scratches, dents, cracks, and shape deformities on soap bars in real time — classifying defect types so only well-finished bars move forward.
Real-time surface grading Case study →
Black Glue Detection on Glass
Vision Automotive
Black Glue Detection on Glass
Verifies black glue presence and continuity on black primer while the robot applies it — on gap detection the robot stops and the glass is reworked.
In-cycle robot control Case study →
Welding Quality Inspection — OK / Loose / Burnt
Vision Automotive
Welding Quality Inspection — OK / Loose / Burnt
Classifies every weld as OK, Loose, or Burnt and verifies Normal vs Side position — a part passes only with OK quality in Normal position.
3-class weld grading Case study →
Weld Bead Measurement
Vision Automotive
Weld Bead Measurement
Measures weld bead width, height, and continuity automatically against quality standards — objective weld measurement without manual gauges.
100% welds measured Case study →
Thread Inspection System
Vision Automotive
Thread Inspection System
Verifies presence of threads, holes, and slots on machined parts — rejection triggered if any feature is missing. Multi-brand parts on the same software.
Multi-brand one system Case study →
Tyre Sidewall OCR / OCV
Vision Automotive
Tyre Sidewall OCR / OCV
Four cameras read and verify tyre sidewall text on all tyres of a vehicle simultaneously, matching against master data with instant Good / NG per tyre.
4-cam one pass Case study →
Special Character OCR / OCV
Vision FMCG
Special Character OCR / OCV
Detects and verifies special characters — currency signs and symbols — with IP67 industrial cameras at high line speed.
IP67 high-speed rig Case study →
CNG Cylinder OCR Inspection
Vision Metal & Steel
CNG Cylinder OCR Inspection
Reads markings and serial numbers on CNG cylinders even when text color matches the background — any orientation, high speed, full traceability.
Any orientation Case study →
Headlamp Alignment & Intensity Inspection
Vision Automotive
Headlamp Alignment & Intensity Inspection
Verifies headlamp beam alignment and intensity against specification — misaligned lamps adjusted automatically via CAN / LIN communication.
CAN/LIN closed loop Case study →
Ejection & Gating Mark Inspection
Vision Automotive
Ejection & Gating Mark Inspection
Verifies ejection and gating marks on molded components are present in correct position and shape — missing or wrong marks flag manufacturing issues.
Early mold warning Case study →
Black-on-Black Felt & Clip Inspection
Vision Automotive
Black-on-Black Felt & Clip Inspection
Detects presence of black felts, bolts, holes, and clips on black plastic components — including a UV-light variant for zero-contrast parts.
UV rig zero contrast Case study →
PCB Child Component Assembly Check with Orientation
Vision Electronics
PCB Child Component Assembly Check with Orientation
Verifies all child components on a PCB with orientation checking — plus integrity checks like scratch and dent detection on relays.
1 pass full board check Case study →
Bent & Short Pin Inspection
Vision Electronics
Bent & Short Pin Inspection
Measures connector pin position, angle, and spacing to catch bent, short, and damaged pins before assembly.
Px + angle per pin Case study →
Fiducial Position & Control
Vision Electronics
Fiducial Position & Control
Detects PCB fiducials and computes dx/dy against master reference, feeding the PLC for live process correction and alignment control.
dx/dy to PLC live Case study →
Battery Pack Assembly Inspection
Vision Electronics
Battery Pack Assembly Inspection
Verifies all child components in battery packs from 12 camera positions — scratches, dents, lid gaps — interlocked with pack QR for full traceability.
12 camera positions Case study →
Cell Assembly Check — Orientation & Sequence
Vision Electronics
Cell Assembly Check — Orientation & Sequence
Detects all cells in a battery pack, verifies orientation of each, and inspects the cell sequence for mismatch.
Pre-close cell verify Case study →
Solder Joint Inspection
Vision Electronics
Solder Joint Inspection
Detects over-solder, under-solder, missing solder, and bridging on PCB joints — reducing manual inspection and electrical failures.
4-class joint grading Case study →
Snap Ring Center Distance & Orientation Check
Vision Automotive
Snap Ring Center Distance & Orientation Check
Measures center-to-center distance between snap-ring features and verifies orientation before assembly — deviations rejected automatically.
Non-contact gauging Case study →
Metal OCR — Engraved, Laser & Dot-Peen
Vision Metal & Steel
Metal OCR — Engraved, Laser & Dot-Peen
Reads engraved, laser-marked, and dot-peen text on metal in any orientation with the CT Garud retrainable OCR engine — speeds up to 400 parts per minute.
400 PPM on metal Case study →
Surface Finish Inspection
Vision Metal & Steel
Surface Finish Inspection
Evaluates surface quality on manufactured products — scratches, stains, discoloration, dents, and texture inconsistencies in real time.
Learned-good no defect labels Case study →
High-Speed Fiber Ring Marking Inspection
Vision Metal & Steel
High-Speed Fiber Ring Marking Inspection
Tracks ring marks on fibers and cables at up to 1000 m/min — encoder-integrated software records the exact position of every missing mark and reports it.
1000 m/min encoder-synced Case study →
Batch Code & Expiry Verification
Vision Packaging
Batch Code & Expiry Verification
Reads and verifies printed batch codes, expiry, and manufacturing dates against master data — plus print clarity and barcode quality checks.
100% codes verified Case study →
Barcode & QR Code Verification
Vision Packaging
Barcode & QR Code Verification
Reads and verifies barcodes and QR codes on products, cartons, and labels — readability, correctness, and print grade against the production database in real time.
Live DB validation Case study →
Label Inspection System
Vision Packaging
Label Inspection System
Verifies correct label, placement, orientation, and print quality — including logo, text, and barcode content on every product.
ID + position one pass Case study →
Color Verification System
Vision Packaging
Color Verification System
Confirms products are manufactured in the correct color and shade against predefined standards — catching variation, mixing errors, and wrong components.
Calibrated shade check Case study →
Pack Vision — Logos, Seals, Embossing & Foils
Vision Packaging
Pack Vision — Logos, Seals, Embossing & Foils
Inspects packaging components — logos, seals, embossing, foils, textures — verifying presence and correct position at high production speed.
Full-pack feature check Case study →
Sticker Dent, Damage & Alignment Inspection
Vision Packaging
Sticker Dent, Damage & Alignment Inspection
Inspects stickers for dents, wrinkles, damage, and misalignment — verifying print quality and surface condition automatically.
Per-unit grading Case study →
Pallet & Carton Verification
Vision Packaging
Pallet & Carton Verification
Verifies carton labels, pallet contents, and shipment information before dispatch — package IDs, quantities, and stacking checked automatically.
Pre-dispatch verification Case study →
Presence–Absence Inspection
Vision Automotive
Presence–Absence Inspection
Verifies all required components — screws, clips, connectors, labels — are present in an assembly before it moves to the next process.
BOM-level verification Case study →
Assembly Verification System
Vision Automotive
Assembly Verification System
Verifies component placement, orientation, and sequence across multiple assembly stages — missing or wrong assembly detected immediately.
Per-stage verification Case study →
General Machine Vision Quality Inspection
Vision Metal & Steel
General Machine Vision Quality Inspection
The general-purpose inspection platform: defects, measurements, alignment, and surface quality — with automatic rejection, without stopping production.
1 platform all checks Case study →
PPE Kit & Hardhat Compliance Monitoring
Safety AI Safety & Surveillance
PPE Kit & Hardhat Compliance Monitoring
AI on your existing CCTV verifies the full PPE kit — hardhat, gloves, masks, safety vests — per worker in real time, raising instant alerts on any violation.
24/7 PPE watch Case study →
Crowd Monitoring & People Counting
Safety AI Safety & Surveillance
Crowd Monitoring & People Counting
Counts people and detects crowd formation in defined zones through CCTV — occupancy limits and unsafe gatherings alerted in real time.
Per-zone live headcount Case study →
No-Go Zone & Allowed-Path Compliance
Safety AI Safety & Surveillance
No-Go Zone & Allowed-Path Compliance
Enforces restricted zones and designated walking paths through CCTV — any entry into a no-go area or deviation from the allowed path raises an immediate alert.
Zone + path enforcement Case study →
Loitering & Intrusion Detection
Safety AI Safety & Surveillance
Loitering & Intrusion Detection
Detects loitering and unauthorized entry across all CCTV feeds simultaneously — real-time zone-based alerts replace continuous manual monitoring.
All feeds analysed live Case study →
AI Fire & Smoke Detection
Safety AI Safety & Surveillance
AI Fire & Smoke Detection
Visual early-stage fire and smoke detection through CCTV — covering large areas that point sensors cannot, with real-time alerts.
Early-stage visual detection Case study →
Conveyor Product Tracking
IoT FMCG
Conveyor Product Tracking
Tracks products through multiple manufacturing stages — each product identified, monitored, and linked to production data for full traceability.
Per-unit traceability Case study →

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