Vision FMCG DetectionCounting

Bottle Counting in Crates

Counts bottle caps inside crates and boxes automatically, ensuring the correct bottle count before packaging or distribution — short crates rejected instantly.

/ The Challenge

Short-filled crates reached distribution because manual counting cannot keep pace with the line, causing disputes and returns.

/ What We Deployed

Overhead cameras detect and count every cap per crate in real time; any crate with a wrong count is rejected before wrap.

/ The Results

Every crate counted automatically
Short-fill escapes eliminated
Distribution disputes ended

Built With

Core Vision Engine

CT Garud

AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.

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Bundle / Overwrap Count Verification

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Counts thousands of small, densely-packed objects in a single image — for packaging and inventory verification where manual counting is impossible.

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Soap Scratch & Dent Inspection

Detects scratches, dents, cracks, and shape deformities on soap bars in real time — classifying defect types so only well-finished bars move forward.

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/ Get Started

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