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Vision Automotive MeasurementAnalytics

Headlamp Alignment & Intensity Inspection

Verifies headlamp beam alignment and intensity against specification — misaligned lamps adjusted automatically via CAN / LIN communication.

Headlamp Alignment & Intensity Inspection
CAN/LIN
closed loop

/ The Challenge

Manual beam checks were subjective; misaligned or weak lamps escaped, a direct safety and compliance issue.

/ What We Deployed

Cameras measure beam pattern and intensity; the system commands automatic adjustment over CAN/LIN and rejects lamps out of spec.

/ The Results

  • Beam geometry measured objectively
  • Auto-adjustment closes the loop
  • Lighting compliance assured

Built With

Metrology
Vision Measurement
Non-contact dimensional gauging at 20µm precision. Thread, slot, diameter, gap — one frame.
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PLC Integration
Process Check
Vision-guided process-sequence interlock & manufacturing step verification with PLC/Modbus output.
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