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Vision Food & Beverage CountingMeasurement

Biscuit Counting & Stack Length Measurement

Counts biscuits and measures stack length automatically — wrong-count or wrong-length stacks rejected during production.

Biscuit Counting & Stack Length Measurement
2-in-1
count + measure

/ The Challenge

Incorrect biscuit counts and stack lengths caused weight variation and packaging faults downstream.

/ What We Deployed

The system counts biscuits per stack and gauges stack dimensions on the fly, rejecting incorrect stacks before wrapping.

/ The Results

  • Count verified per stack
  • Stack length gauged inline
  • Wrap-station jams from bad stacks removed

Built With

Core Vision Engine
CT Garud
AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.
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Metrology
Vision Measurement
Non-contact dimensional gauging at 20µm precision. Thread, slot, diameter, gap — one frame.
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