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Vision Electronics DetectionAnomaly

Battery Pack Assembly Inspection

Verifies all child components in battery packs from 12 camera positions — scratches, dents, lid gaps — interlocked with pack QR for full traceability.

Battery Pack Assembly Inspection
12
camera positions

/ The Challenge

Battery assembly defects are safety-critical and multi-face; single-view inspection missed lid gaps and internal component errors.

/ What We Deployed

Twelve camera positions verify components, surfaces, and lid fit, with results locked to each pack QR code for traceability.

/ The Results

  • 12-position full-pack coverage
  • QR-interlocked traceability
  • Safety-critical escapes stopped

Built With

Core Vision Engine
CT Garud
AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.
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Unsupervised AI
Anomaly Detection
Trained on good parts only — flags any surface deviation. No defect labelling. Ideal for castings.
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More in Electronics

PCB Child Component Assembly Check with Orientation
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PCB Child Component Assembly Check with Orientation
Verifies all child components on a PCB with orientation checking — plus integrity checks like scratch and dent detection on relays.
1 pass full board check Case study →
Bent & Short Pin Inspection
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Bent & Short Pin Inspection
Measures connector pin position, angle, and spacing to catch bent, short, and damaged pins before assembly.
Px + angle per pin Case study →
Fiducial Position & Control
Vision Electronics
Fiducial Position & Control
Detects PCB fiducials and computes dx/dy against master reference, feeding the PLC for live process correction and alignment control.
dx/dy to PLC live Case study →

/ Get Started

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