AI / ML & Computer Vision
CT Garud CT Flow Builder CT OCR / OCV CT Mikha Anomaly Detection BCFHS Vision Measurement Process Check EOL Inspection All vision →
IoT & Smart Factory
Production-Line Tracking EHS / Safety Tracker OEE & Condition Monitoring Digital Dashboards (DMS) NCMS CPAS All IoT →
Safety AI — Enterprise Monitoring Engineering & Machine Building OMR — Exam & Form Scanning Our Work Case Studies About Careers Contact Get Free Assessment →
Book Free Assessment
Vision Food & Beverage CountingMeasurement

Biscuit Counting & Stack Length Measurement

Counts biscuits and measures stack length automatically — wrong-count or wrong-length stacks rejected during production.

Biscuit Counting & Stack Length Measurement
2-in-1
count + measure

/ The Challenge

Incorrect biscuit counts and stack lengths caused weight variation and packaging faults downstream.

/ What We Deployed

The system counts biscuits per stack and gauges stack dimensions on the fly, rejecting incorrect stacks before wrapping.

/ The Results

  • Count verified per stack
  • Stack length gauged inline
  • Wrap-station jams from bad stacks removed

Built With

Core Vision Engine
CT Garud
AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.
Explore →
Metrology
Vision Measurement
Non-contact dimensional gauging at 20µm precision. Thread, slot, diameter, gap — one frame.
Explore →

More in Food & Beverage

Candy Wrapper Inspection
Vision Food & Beverage
Candy Wrapper Inspection
Detects naked candies, exposed inner wrapping, and open or badly-sealed wrappers on high-speed lines — defective candies rejected automatically.
Real-time per-candy check Case study →
Noodle Sachet Presence Inspection
Vision Food & Beverage
Noodle Sachet Presence Inspection
Verifies seasoning and chili sachets are present inside every noodle packet before sealing — missing-sachet packets rejected automatically.
Pre-seal verification Case study →
Baking Color Inspection
Vision Food & Beverage
Baking Color Inspection
Grades the baking color of cakes and biscuits against predefined standards, catching under- and over-baked items in real time.
Live bake grading Case study →

/ Get Started

Have a Similar Problem?

Send us your part and inspection challenge. We'll run a free POC and show measured results — no commitment.

Book Free Assessment → See Case Studies