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Vision Electronics AnomalyClassification

Solder Joint Inspection

Detects over-solder, under-solder, missing solder, and bridging on PCB joints — reducing manual inspection and electrical failures.

Solder Joint Inspection

4-class

joint grading

/ The Challenge

Solder defects drove field failures; manual microscope inspection was a bottleneck and inconsistent.

/ What We Deployed

AI classification grades each joint for the four failure classes at line pace, feeding rework with exact joint locations.

/ The Results

Four defect classes graded per joint
Rework guided to exact joints
Field failure rate cut

Built With

Core Vision Engine

AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.

Unsupervised AI

Anomaly Detection

Trained on good parts only — flags any surface deviation. No defect labelling. Ideal for castings.

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PCB Child Component Assembly Check with Orientation

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Bent & Short Pin Inspection

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Bent & Short Pin Inspection

Measures connector pin position, angle, and spacing to catch bent, short, and damaged pins before assembly.

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Fiducial Position & Control

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Fiducial Position & Control

Detects PCB fiducials and computes dx/dy against master reference, feeding the PLC for live process correction and alignment control.

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/ Get Started

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