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🚗 / Industry

AI Vision & IoT for Automotive

AI vision and IoT for automotive component and assembly lines — catching weld, glue, fastener, and dimensional defects before they reach the customer, with full line traceability.

Where We Help

  • Black glue on glass — robot control
  • B-pillar sticker + fender badge
  • Bearing shell slots & color band
  • Weld bead porosity detection
  • Thread & fastener presence
Automotive

/ Recommended

Solutions for Automotive

Core Vision Engine
CT Garud
AI defect detection & segmentation — 10+ defect types in one frame, <50ms per inference.
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Metrology
Vision Measurement
Non-contact dimensional gauging at 20µm precision. Thread, slot, diameter, gap — one frame.
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PLC Integration
Process Check
Vision-guided process-sequence interlock & manufacturing step verification with PLC/Modbus output.
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Connected Production
Production-Line Tracking
Real-time production counts, line status, and throughput across every station — on one live dashboard.
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/ Our Work

Deployed in Automotive

Black Glue Detection on Glass
Vision Automotive
Black Glue Detection on Glass
Verifies black glue presence and continuity on black primer while the robot applies it — on gap detection the robot stops and the glass is reworked.
In-cycle robot control Case study →
Welding Quality Inspection — OK / Loose / Burnt
Vision Automotive
Welding Quality Inspection — OK / Loose / Burnt
Classifies every weld as OK, Loose, or Burnt and verifies Normal vs Side position — a part passes only with OK quality in Normal position.
3-class weld grading Case study →
Weld Bead Measurement
Vision Automotive
Weld Bead Measurement
Measures weld bead width, height, and continuity automatically against quality standards — objective weld measurement without manual gauges.
100% welds measured Case study →
Thread Inspection System
Vision Automotive
Thread Inspection System
Verifies presence of threads, holes, and slots on machined parts — rejection triggered if any feature is missing. Multi-brand parts on the same software.
Multi-brand one system Case study →
Tyre Sidewall OCR / OCV
Vision Automotive
Tyre Sidewall OCR / OCV
Four cameras read and verify tyre sidewall text on all tyres of a vehicle simultaneously, matching against master data with instant Good / NG per tyre.
4-cam one pass Case study →
Headlamp Alignment & Intensity Inspection
Vision Automotive
Headlamp Alignment & Intensity Inspection
Verifies headlamp beam alignment and intensity against specification — misaligned lamps adjusted automatically via CAN / LIN communication.
CAN/LIN closed loop Case study →
All Automotive applications →

/ Case Studies

Real Results in Automotive

VisionAutomotive
End-of-Line Inspection for an Automotive Tier-1 Supplier
CT Garud weld and assembly inspection took defect detection from 72% (manual) to 100%, with zero customer returns in 8 months and same-day retraining by the client team.
100% weld defect detection Full story →

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Inspecting Something in Automotive?

Send us your part and inspection problem. We'll run a free POC and show measured results — no commitment.

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